Industrial Ceramics Sonya Ceramics India Manufacturer-Exporters : Technical Ceramic - Steatite, Industrial Ceramics - Special Ceramics - Heater Ceramic - Electrical Ceramic - High Anumina - Sanitarywares
 Manufacturer & Exporter Of Technical Ceramics - Industrial Ceramics - Special Ceramics - Heater Ceramics - Electrical Ceramics - High Anumina
About Sonya Ceramics

Plant For - Technical Ceramics - Industrial Ceramics - Special Ceramics - Heater Ceramics - Electrical Ceramics - High Anumina

Sonya ceramics was incorporated in 1960 by Mr. Chandrakant C. Shah who is a ceramic engineer from USA. and currently it's managed by   Mr. Rupesh C. Shah who is also a gold medallist ceramic  engineer from USA.
 
Since 4 decades Sonya Ceramics has been a progressive leader in the ceramics industry  earning  a reputation for quality, service and dependability.  It Employees 400 long-term, experienced people at two different sites  i.e. at Kadi & at Ahmedabad.

Following links will help you  understand more about us.

Facility & Work Strength
Engineering Capability
About the Team
Quality Control
About the group companies
 
Facility & Work Strength

Work on Ceramics
The Company has the facility to press, extrude and do slip casting:

The Plant is equipped with  
25 Nos. of  Tabletting press
5 Nos. of Vacuum Pug mills
4 Nos. of Hydraulic Presses.
3 Nos. of Tunnel Kiln and 1 No. of Shuttle Kiln. The firing capacity is up to 1400o C to 1500o C. The Electric Kiln have been recently added to manufacture High Alumina of 98% with the firing capacity of 1600o C.

The Company has fully equipped workshop with in-house facility to produce the required tools.

Work Strength

Approximately 400 workers are employed between the two sites i.e. Ahmedabad and Kadi.

Market

The products of the company are currently being exported to a number of countries and all the efforts are being regularly made to increase the volume in Export Market.  


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Engineering Capability

Sonya Ceramics India, Ceramics, Steatite, Cordierite, Technical ceramics, Porcelain, Industrial ceramics, Special ceramics, Insulators MCB Plates, Ceramic Plates, Band Heater, Heater Ceramic, Heat  Engineering, Electrical Ceramics, Grinding Media, High Alumina, Sanitaryware,  sanitary ware, sanitary, Sanitaryware Manufacturers, Sanitaryware Exporters, Sanitaryware Suppliers Product Marketing Department.

As a producer of L.T. Insulators and Technical Ceramics, Sonya Ceramics has concentrated on  shapes made of Steatite, Cordierite, Porcelain & Alumina.  Being specialized in these materials, Sonya Ceramics  offers an engineering service combined with unique manufacturing capability, which results in  a tailored product at a reasonable cost.  

Sonya Ceramics offers its engineering capabilities to help you with your design and material selection for your unique application.
 

Sonya Ceramics's Advance machinery is  capable of producing millions of small parts per day, large ceramic shapes pressed parts up to 100 MM  diameter, and extruded shapes up to 75 MM in diameter. 

Sonya Ceramics's process includes dry  pressing, extrusion, secondary machining, glazing and both center less and flat  grinding. Sonya Ceramics has the finest equipment, enabling us to produce high-quality  ceramics in  mass quantities at competitive prices.

  
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Team at Sonya Ceramics

 
Mr. Rupesh Shah (MD)
Rupesh C. Shah
  (Managing Director)

He is a Ceramic Engineer from U.S.A. and is handling the entire group operation since 1975. Under his guidance the Company is manufacturing Porcelain, Steatite, Cordierite, Heavy Clay Items like Ceramic Pipes and Sanitary wares as well as Sodium Silicate.

He is running altogether 10 Companies manufacturing above products as well looks after export under the name of M/s. Sonya Ceramics (Export Division).

Over and above he is also holding number of good positions in Ceramic field and at social front too.

He is the President of Ahmedabad Pottery Manufacturers Association since last 9 years. He is Vice Chairman of Indian Ceramic Society (Gujarat Chapter). Since last 9 year he is also a Committee Member of Gujarat Chamber of Commerce and Industry and he is also Honorary Member of Advisory Committee of Central Glass Ceramic Research Institute. He also holds the post as a Member of Indian Standard Committee of S.W. Pipes and Fittings.

Under his leadership, M/s. Sonya Ceramics (Export Division) has been awarded excellency in Exports for consecutively last 5 years i.e. 1991 to 1996.
 

 
Mrs. Rutuja Patel Rutuja R. Patel  (Director Marketing )

She graduated as an Honors Student with her MBA from L.I.U. (USA) in 1998.  She did her specialization in Marketing & International Business.

During her 2 years stay she worked with C.R.C. in NY where she was working as a marketing executive responsible for doing projects & presentation for C.R.C. clients located in East of U.S. She has joined Sonya Ceramics in August '99 and is currently handling two companies : Sparkling ceramics and J. R. Exports.

 
MR. PARITOSH SHAH (General Manager)

He graduated as an Engineer (Mechatronics) and did MBA(London).During his stay at London he worked for some of FTSE-100 Companies like British Gas and London Energy.

He srtarted his career in Sonya Ceramics as General Manager in 2007. Being in-charge of Production facilities at Ahmedabad his responsibilities include production planning, manufaturing, quality control, despatch and sales. In a Company which boast of number of Managers, Supervisors, Ceramists, Tool Makers, Skilled & Semi-skilled Workers, he co-oridinates them on day to day basis to ensure smooth running of operations as well motivates them to reach the target growth of 25 to 30%per annum.

 
Mr. H. C. Yadav H. C. Yadav  (Kadi Plant-In-Charge)

He is an Electrical Engineer from Navel Engineering College - Jamnagar - 1962. He has vast experience of 10 years in Electrical Department in Indian Navy. After that he went to Delhi and joined Switch gear Manufacturing Company. His job was to look after Quality Control and Manufacturing. He was also responsible for getting ISI. License for above Company and he has joined M/s. Sonya Ceramics (Kadi Unit) in year 1987. Since then, he is looking after the complete plant operation at Kadi.

 

J. K. Shah (Chief Executive Office - Kadi Plant)

He is a Mechanical Engineer from L. D. College of Engineering and also holds Diploma in Electrical Engineering from Govt. Polytechnic. He has vast experience of 30 years in many field like Projects & Development, Production, Quality Control, Maintenance etc. and has worked in many renowned firms.
He has also visited U.S.A. and Singapore for Marketing & Manufacturing activity.
He is mainly responsible for Manufacturing, Quality Control, Procurement of Raw Material, Orders Procurement & Co-ordination of all the above departments.


S. K. Basu (Manager)

He has done B. Tech in Ceramic Engineering from Kolkata University. After Graduation he underwent training at Central Glass and Ceramic Research Institute, Kolkata. He has a vast experience in various fields of Ceramic Industry mainly Industrial/Technical Ceramics. He has worked with many renowned firms.
He joined Sonya Group in April 1999. He took charge of High Alumina Project and is also in-charge of Research and development of new items.


M. R. Mudaliar (Manager)

He graduated as Bachelor of Commerce from H. A. College, Ahmedabad in 1996.He did his graduation in Business Management.
Thereafter he went for further studies for "Diploma in Industrial Relation & Personal Management" & thereafter "Diploma in Human Resource Development".
At present he is in-chage of Sparkling Ceramics, Where he looks after production Administration etc. He also looks after Liaison work clearing with all Government Authorities.

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Quality assurance at Sonya Ceramics

Quality assurance : ceramics products, Keramik Industry, Technische Keramik, Silicate ceramics, Oxide Ceramics, H.T. Insulators, Fuse Units, Bobbins, Formers, Beads, Thread Guides, Thermostate, Tubes, Bush, Magnesium Silicate, Titanite, Titanate, Titania, Wire Wound, Resistors, Isolators, Heater Plates, HRC, Grinding Media, Deburring Media, Pump Seal  Faces, Ceramic pipes, Glaze colored roofing tiles
(1) Quality Policy

The quality policy of Sonya group is to manufacture and deliver the products which confirms the specifications decided between the Company and it's customers.

(2) Quality Control  Team

Independent quality control department of qualified and experienced staff if formed to ensure and achieve the stringent quality requirements

(1) Q C In charge
(2) Q C Inspector
(3) Chemist
(4) Shop floor Supervisors

Quality control in-charge directly reports to the Managing director and Senior Management.

(3) Quality Control Procedure

To ensure the quality of final products, inspection is carried out right from the incoming raw material to final outgoing products.

(1) Incoming Raw Material Inspection
(2) In process Inspection 
(3) Out going Inspection
/S.P.C. (Statistical Process Control)

In process inspection is carried out on shop floor at regular interval  by floor Supervisors and Quality Control Inspectors. The statistical process control is introduced at this level.

Out going inspection is carried out by sampling method. The samples are drawn from a lot as per IS-2500 Part-I "Sampling Inspection Procedure" devised by Bureau of Indian Standard. The inspection level and AQL is mutually decided between us and customer as per the requirement.

Work with precision
We follow general inspection level No. 1 single sampling plan for normal inspection at AQL 1.5 to 4. The test certificate is sent to customer for every lot dispatched.

(4) Records

All the readings of inspection are recorded and documented.

 

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About Group Companies

Brief details of manufacturing activities of different units.

(A) Sonya Ceramics

Manufacturing S. W. Pipes & Fittings since 1960, in the range of 100 MM to 450 MM dia & in length of 2' to 3'. Are also holding ISI. License since 1985. Also actively engaged in exporting since 1977 to Oman, Saudi Arabia, U.A.E., Sri Lanka, Jordan, Kuwait etc.

(B) Sonya Insulators

Manufacturing Special Ceramics of app. 1000 different items in different grades such as Steatite, Cordierite, High Alumina, Porcelain etc. etc. These cover parts such as Capacitor Bush, Beads, Band Heaters and many custom made parts. Also engaged in exporting their products to countries like U.S.A., Germany, Sweden etc.

(C) Sonya Ceramics 
      (Kadi Unit)

Manufacturing L. T. Insulators of different sizes as per party's Drawing and demand. Production is appr. 200 Ton per month. Covers up to 11 KVA Insulators in Brown glaze, cream & gray.

(D) Sparkling Ceramics

Manufacturing complete Switchgear range from 5 Amp to 500 Amp. Our range includes :-

LT-Insulators : All Porcelain type of fuse units, Switch Accessories, D. P. ,Custom made designs such as Lamp Holder, Change over switch are manufactured. Special Shapes can be under taken

Coloured Glazed Roofing Tiles : This is Specialty of Sparkling Ceramics.
Customized Glazed Roofing Tiles in all colours are manufactured in following sizes
3.25" x 2.5" Tailor Type, 6.5" x 5"Tailor Type, 12" x 4" Straight Type.

Ceramic Grinding Media and Ball Mill Lining: Hand made porcelain balls and machine made taper and straight lining bricks.

(E) Sonya Keramos Pvt. Ltd

Manufacturing Sodium Silicate & is supplying to renowned Soap manufacturers & Textile Units. Silicate is produced in both forms i.e. solid as well as liquid.

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