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| Manufacturer
& Exporter Of Technical Ceramics
- Industrial Ceramics - Special Ceramics
- Heater Ceramics - Electrical Ceramics
- High Anumina |
| About
Sonya Ceramics |
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Sonya ceramics
was incorporated in 1960 by Mr. Chandrakant
C. Shah who is a ceramic engineer from USA.
and currently it's managed by
Mr. Rupesh C. Shah who is also a gold medallist
ceramic engineer from USA.
Since 4 decades Sonya Ceramics has been
a progressive leader in the ceramics industry
earning a reputation for quality,
service and dependability. It Employees
400 long-term, experienced people at two
different sites i.e. at Kadi &
at Ahmedabad.
Following
links will help you understand more
about us. |
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Facility
& Work Strength |
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Engineering Capability
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About
the Team |
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Quality
Control |
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About
the group companies |
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| Facility
& Work Strength |
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The Company has the
facility to press, extrude and do slip casting:
The
Plant is equipped with
25 Nos. of
Tabletting press
5 Nos. of Vacuum Pug mills
4 Nos. of Hydraulic Presses.
3 Nos. of Tunnel Kiln and 1 No. of Shuttle
Kiln. The firing capacity is up to 1400o
C to 1500o C. The Electric Kiln
have been recently added to manufacture
High Alumina of 98% with the firing capacity
of 1600o C.
The
Company has fully equipped workshop with
in-house facility to produce the required
tools.
Work
Strength
Approximately
400 workers are employed between the two
sites i.e. Ahmedabad and Kadi.
Market
The
products of the company are currently being
exported to a number of countries and all
the efforts are being regularly made to
increase the volume in Export Market.

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| Engineering
Capability |
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As a
producer of L.T. Insulators and Technical
Ceramics, Sonya Ceramics has concentrated
on shapes made of Steatite, Cordierite,
Porcelain & Alumina. Being specialized
in these materials, Sonya Ceramics
offers an engineering service combined with
unique manufacturing capability, which results
in a tailored product at a reasonable
cost. Sonya
Ceramics
offers its engineering
capabilities to help you with your design
and material selection for your unique application.
Sonya
Ceramics's
Advance machinery is capable of producing
millions of small parts per day, large ceramic
shapes pressed parts up to 100 MM
diameter, and extruded shapes up to 75 MM
in diameter.
Sonya
Ceramics's
process includes dry pressing, extrusion,
secondary machining, glazing and both center
less and flat grinding. Sonya Ceramics
has the finest equipment, enabling us to
produce high-quality ceramics in
mass quantities at competitive prices.
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| Team at
Sonya Ceramics |
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Rupesh C. Shah (Managing Director)
He
is a Ceramic Engineer from U.S.A.
and is handling the entire group operation
since 1975. Under his guidance the
Company is manufacturing Porcelain,
Steatite, Cordierite, Heavy Clay Items
like Ceramic Pipes and Sanitary wares
as well as Sodium Silicate.
He
is running altogether 10 Companies
manufacturing above products as well
looks after export under the name
of M/s. Sonya Ceramics (Export Division).
Over
and above he is also holding number
of good positions in Ceramic field
and at social front too.
He
is the President of Ahmedabad Pottery
Manufacturers Association since last
9 years. He is Vice Chairman of Indian
Ceramic Society (Gujarat Chapter).
Since last 9 year he is also a Committee
Member of Gujarat Chamber of Commerce
and Industry and he is also Honorary
Member of Advisory Committee of Central
Glass Ceramic Research Institute.
He also holds the post as a Member
of Indian Standard Committee of S.W.
Pipes and Fittings.
Under
his leadership, M/s. Sonya Ceramics
(Export Division) has been awarded
excellency in Exports for consecutively
last 5 years i.e. 1991 to 1996.
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Rutuja
R. Patel (Director Marketing
) She
graduated as an Honors Student with
her MBA from L.I.U. (USA) in 1998.
She did her specialization in Marketing
& International Business.
During
her 2 years stay she worked with C.R.C.
in NY where she was working as a marketing
executive responsible for doing projects
& presentation for C.R.C. clients
located in East of U.S. She has joined
Sonya Ceramics in August '99 and is
currently handling two companies :
Sparkling ceramics and J. R. Exports. |
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MR. PARITOSH SHAH (General Manager)
He graduated as an Engineer (Mechatronics) and did MBA(London).During his stay at London he worked for some of FTSE-100 Companies like British Gas and London Energy.
He srtarted his career in Sonya Ceramics as General Manager in 2007. Being in-charge of Production facilities at Ahmedabad his responsibilities include production planning, manufaturing, quality control, despatch and sales. In a Company which boast of number of Managers, Supervisors, Ceramists, Tool Makers, Skilled & Semi-skilled Workers, he co-oridinates them on day to day basis to ensure smooth running of operations as well motivates them to reach the target growth of 25 to 30%per annum. |
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H.
C. Yadav (Kadi Plant-In-Charge)
He
is an Electrical Engineer from Navel
Engineering College - Jamnagar - 1962.
He has vast experience of 10 years
in Electrical Department in Indian
Navy. After that he went to Delhi
and joined Switch gear Manufacturing
Company. His job was to look after
Quality Control and Manufacturing.
He was also responsible for getting
ISI. License for above Company and
he has joined M/s. Sonya Ceramics
(Kadi Unit) in year 1987. Since then,
he is looking after the complete plant
operation at Kadi. |
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J.
K. Shah (Chief
Executive Office - Kadi Plant)
He
is a Mechanical Engineer from L. D.
College of Engineering and also holds
Diploma in Electrical Engineering
from Govt. Polytechnic. He has vast
experience of 30 years in many field
like Projects & Development, Production,
Quality Control, Maintenance etc.
and has worked in many renowned firms.
He has also visited U.S.A. and Singapore
for Marketing & Manufacturing
activity.
He is mainly responsible for Manufacturing,
Quality Control, Procurement of Raw
Material, Orders Procurement &
Co-ordination of all the above departments.
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S.
K. Basu (Manager) He
has done B. Tech in Ceramic Engineering
from Kolkata University. After Graduation
he underwent training at Central Glass
and Ceramic Research Institute, Kolkata.
He has a vast experience in various
fields of Ceramic Industry mainly
Industrial/Technical Ceramics. He
has worked with many renowned firms.
He joined Sonya Group in April 1999.
He took charge of High Alumina Project
and is also in-charge of Research
and development of new items.
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M.
R. Mudaliar (Manager) He graduated as
Bachelor of Commerce from H. A. College, Ahmedabad in 1996.He did his graduation in Business Management.
Thereafter he went for further studies for "Diploma in Industrial Relation & Personal Management" & thereafter "Diploma in Human Resource Development".
At present he is in-chage of Sparkling Ceramics, Where he looks after production Administration etc. He also looks after
Liaison work clearing with all Government Authorities.
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| Quality
assurance at Sonya Ceramics |
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(1) Quality Policy
The
quality policy of Sonya group is to manufacture
and deliver the products which confirms
the specifications decided between the Company
and it's customers.
(2)
Quality Control Team
Independent
quality control department of qualified
and experienced staff if formed to ensure
and achieve the stringent quality requirements
(1)
Q C In charge
(2) Q C Inspector
(3) Chemist
(4) Shop floor Supervisors
Quality
control in-charge directly reports to the
Managing director and Senior Management.
(3)
Quality Control Procedure
To ensure
the quality of final products, inspection
is carried out right from the incoming raw
material to final outgoing products.
(1)
Incoming Raw Material Inspection
(2) In process Inspection
(3) Out going Inspection/S.P.C.
(Statistical Process Control)
In process
inspection is carried out on shop floor
at regular interval by floor Supervisors
and Quality Control Inspectors. The statistical
process control is introduced at this level.
Out
going inspection is carried out by sampling
method. The samples are drawn from a lot
as per IS-2500 Part-I "Sampling Inspection
Procedure" devised by Bureau of Indian
Standard. The inspection level and AQL is
mutually decided between us and customer
as per the requirement.
We follow general inspection
level No. 1 single sampling plan for normal
inspection at AQL 1.5 to 4. The test certificate
is sent to customer for every lot dispatched.
(4)
Records
All
the readings of inspection are recorded
and documented.

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| About
Group Companies |
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Brief details of manufacturing
activities of different units.
| (A)
Sonya Ceramics |
Manufacturing
S. W. Pipes & Fittings since
1960, in the range of 100 MM to
450 MM dia & in length of 2'
to 3'. Are also holding ISI. License
since 1985. Also actively engaged
in exporting since 1977 to Oman,
Saudi Arabia, U.A.E., Sri Lanka,
Jordan, Kuwait etc. |
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| (B)
Sonya Insulators |
Manufacturing
Special Ceramics of app. 1000 different
items in different grades such as
Steatite, Cordierite, High Alumina,
Porcelain etc. etc. These cover
parts such as Capacitor Bush, Beads,
Band Heaters and many custom made
parts. Also engaged in exporting
their products to countries like
U.S.A., Germany, Sweden etc. |
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(C)
Sonya Ceramics
(Kadi
Unit) |
Manufacturing
L. T. Insulators of different sizes
as per party's Drawing and demand.
Production is appr. 200 Ton per
month. Covers up to 11 KVA Insulators
in Brown glaze, cream & gray. |
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| (D)
Sparkling Ceramics |
Manufacturing
complete Switchgear range from 5
Amp to 500 Amp. Our range includes
:-
LT-Insulators
: All Porcelain type of fuse units,
Switch Accessories, D. P. ,Custom
made designs such as Lamp Holder,
Change over switch are manufactured.
Special Shapes can be under taken
Coloured
Glazed Roofing Tiles : This is Specialty
of Sparkling Ceramics.
Customized Glazed Roofing Tiles
in all colours are manufactured
in following sizes
3.25" x 2.5" Tailor Type,
6.5" x 5"Tailor Type,
12" x 4" Straight Type.
Ceramic
Grinding Media and Ball Mill Lining:
Hand made porcelain balls and machine
made taper and straight lining bricks.
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| (E)
Sonya Keramos Pvt. Ltd |
Manufacturing
Sodium Silicate & is supplying
to renowned Soap manufacturers &
Textile Units. Silicate is produced
in both forms i.e. solid as well
as liquid. |
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